Knife Work

I suppose that means different things to different people. To me, in the context of this week, it means “repairs.” The chef’s knife handle was going to pieces:

Broken Knife

Broken Knife

The cracking has been present for a while, but it started getting loose, which is a recipe for damaged knife-wielder, so it was time to fix the problem. It didn’t take much effort to get apart, and it looks like there was a fair bit of rust and corrosion pushing things apart. One crack leads to this, eventually. The next step involves picking some new handle material, and preparing for reassembly:

Repairing the Knife

Repairing the Knife

I am using some offcuts from the hockey glass table project to make the new knife handle. I cleaned up the tang with a wire brush mounted on the drill press, and cut the wood to the correct thickness on the table saw. The end of the wood nearest the blade is canted out at 7° to match the casting. I used JB Weld to epoxy one side onto the tang and let it cure overnight.

Partially Repaired Knife

Partially Repaired Knife

Today, I pre-drilled through the holes to provide alignment after the other side is epoxied on, and used the scroll saw to get the profile partially cut. Finally, I epoxied on the far side and set that aside to cure until tomorrow. I also executed the first stage of assembly on that cabinet sled I was talking about a couple of days ago. Ciao!

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About bilborg

I am who I am, there's plenty of data on this site to tell you more. Briefly, I'm a husband, computer geek, avid reader, gardener, and builder of furniture.

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